Injection Mold Making for Alpine Mold

Injection Mold Making

TOOL & MOLD BUILDING

A successful part starts with a well-designed mold. This complex and precise process determines part manufacturability and lifecycle costs, and it takes into account the key components of mold design while adhering to a part’s unique specifications.

Our injection mold making system is a proprietary process focused on achieving maximum efficiency in every phase of mold design, analysis, production, try-out, and injection molding production executed by a highly skilled team using state of the art equipment. This allows us to quickly convert 3D part data into high quality injection molded components in the resins our customers specify in volumes from dozens to hundreds of thousands.

PROFESSIONAL MOLD MAKING FROM START TO FINISH

Mold making is a complex and high precision process that requires a high level of skill and experience to save your cost.

1. DFM report

As soon as the customer confirms the order of molds, our engineers will start to do an initial analysis of the parts to get an idea of the part line, gate positions, etc.

2. Mold design and mold flow analysis

The second step involves the use of predictive modeling software, which allows us to see how the molten material behaves as it enters the mold, allowing for further improvements to the design.

3. CNC machining and EDM

From rough CNC machining to precision CNC machining, and then use our Charmilles EDM machine to process the mold surface.

4. Mold trial and T1 sample

When mold was finished, our workers will trial the mold and produce the T1 samples to send our customers for checking.

5. Improvement if necessary

Based on our analysis of the T1 sample, we review the mold design and make any adjustments needed.

6. Mass production and shipment

According to the requirements of customers, mass production is carried out and transported to customers on time.

Why Choose Alpine mold

Your Reliable One-Stop Shop for your Mold and Plastic Needs

Name	Information	Description
Annual Output:	1000 sets	We have 20 sets of injection molding machines and 150+ skilled workers to satisfy your big order
MOQ:	1	You can first place a small order to test your product’s structure.
Minimum Tolerance:	± 0.01mm	We has importedadvanced machines such as Charmilles EDM machines, Zeiss CMM machines FANUC CNC machines and more.
Fast Lead Time:	3 Weeks	Customer needs to hurry up his project, we can complete the mold manufacturing in 3-4 weeks at the earliest.
Achievable Materials:	Materials: P20, S136, NAK80, 1.2343,1.2344,1.2711,718H,738,etc.	Recommend the most suitable steel according to customer's budget and required moldlife.
Mold Shot Life:	10,000 to 50,000 shots; Massive Production Mold: 300,000 to 1 million shots.	We offer a wide range of secondary processing services to strengthen the performance of the production mold.

Gallery of Plastic Injection Molds

We are good at making high precision plastic injection molds, like Metal insert injection mold, overmolding injection mold, two color mold tooling and large injection mold for Automotive.