Manufacturing service: injection molding service, plastic injection mold, EDM sink machining. Part material: PC LEXAN RESIN 123R Tool material: S136 Part color: Black

About the product developer

This customer is from Spain who operates an R&D innovation company, mainly in the field of smart home, focusing on some smart home appliance controller products, such as indoor monitors, air-conditioning smart remote controls, etc.

About the project

Because the customer needed to make an intelligent monitoring equipment, the monitoring equipment needed to install plastic accessories that penetrate infrared material. This material is very special. After detailed communication with the customer and understanding of the specific application of the product, PC LEXAN RESIN 123R was recommended.

Fast DFM Report

Our engineers will make a DFM analysis report to analyze the feasibility of product design, such as gate location, parting line, mold layout, etc. We need you to confirm the analysis results before proceeding with the production process.

Material analysis

Infrared penetrating material refers to the material that can pass through infrared radiation, common infrared penetrating PC material, often used to make infrared instrument components, such as the window of infrared detector, lens and prism of infrared instrument optical system, etc. PC material has the characteristics of colorless and transparent, heat resistance, impact resistance, high light transmittance and good optical properties.

The test results show that the mechanical properties of the material are reduced by less than 10% and the color difference is almost unchanged when the material works at 110℃ for 1000 hours continuously. PC LEXAN RESIN 123R materials can be used in smart home, automobile manufacturing, electronics and electrical fields, widely used in the production of infrared cameras, sensors, filters and other parts.

Plastic Mold Design

The size of the product is not large, and the customer's production quantity is large. In order to save the customer's cost, we designed a 1+1 cavity mold for the customer.

Surface Treatment-Polishing

The standard of mirror polishing of plastic mold is divided into four standards: A1, A2, A3 and A4. Different standards of polishing out the effect will be different. The customer needs the surface to look bright. We have done mirror polishing on the surface of the product to make the surface of the product look smooth and bright.

Inspection And Measurement

We have a special quality control department, from the appearance of the product to the product’s shape testing after injection molding, have special personnel to control, normally we will detect if the appearance of the products, injection gate, color, product structure is defective, and pack a good product for the second sampling inspection, to ensure that customers receive high quality products.

The effort of Alpine mold

Each new product design presents a unique set of manufacturing challenges. We worked closely with the client to overcome each challenge in turn, so in the end we achieved a final product that exactly matched the designer's vision. We also want to work with you when you are ready to put your new ideas into practice. Contact us today!